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Application Specification
Pre- Insulated Diamond Grip (PIDG*)
114--2157
1 of 14
LOC B
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
TOO LING ASSISTANCE CENT ER 1- -800- -722 - -1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Terminals, Splices, and End Caps
03 MAY 11 Rev G
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +
0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not dr awn to scale.
1. INTRODUCTION
This specification covers the requirements for application of PIDG terminals, splices, and end caps in various
operating environments. Each consists of a precision--formed metal wire barrel and a copper sleeve encased in
insulating material made of nylon, polyvinyl chloride (PVC) or polyvinyl fluoride (PVF
2
). The insulation is color
coded (solid primary color or a primary color with a color stripe) to correspond with a specific wire size or wire
size range. The terminals, splices, and end caps accept a combination of solid and stranded wire. The wire
barrel contains serrations that provide maximum contact and tensile strength after crimping the terminal, splice,
or end cap onto the wire. The terminals are available with a variety of tongue lengths and configurations; and
the terminals, splices, and end caps are available with various wire barrel lengths and diameters to
accommodate different wire sizes, wire types, and combination of wire sizes.
The terminals, splices, and end caps are available in loose piece form to be terminated with manual and
pneumatically--powered hand held tools and tape mounted to be terminated with bench mount semi--automatic
machines.
When corresponding with personnel, use the terminology provided in this specification to facilitate your
inquiries for information. Basic terms and features of this product are provided in Figure 1.
Right Angle Ring Tongue
Right--Angle Rectangular Tongue
Multiple Stud Hole
Figure 1 (Cont’d)
In--Line Ring Tongue
In--Line Rectangular Tongue
Offset Ring Tongue
Knife Connect/Disconnect
Hook Tongue
Spring Spade Tongue
Flanged Spade Tongue
Copper
Sleeve
Insulation
Terminal
Tongue
Wire Barrel
NOTE
i
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